Reasons Why Companies Should Shift To Manufacturing Automation
The manufacturing companies are always looking for ways to increase production. The use of advanced technology is one way that the manufacturing industries can reduce production costs. One of the factors that increase the value of output is employing skilled labor.
Companies also incur immense costs due to workplace injuries. Universal Robots can help reduce the cost of production in the following ways.
Automation Can Be Used To Replace Skilled Labor.
Most manufacturing companies spend a lot of time looking for skilled people to fill positions in their companies. The major challenge facing manufacturing executives is to get people with the right skills to work for them. Manufacturing automation solves the problem of getting skilled labor. Robotic machines are programmed to handle all the tasks in a production line, just like humans.
What is more, the robotic devices can control the production tasks with more precision and accuracy than humans. With Universal Robots, lack of skilled labor should be a thing of the past.
Automation Enhances Safety In The Workplace.
Another big challenge that the manufacturing companies face is dealing with workplace injuries. A survey carried in 20181 showed that approximately 115,000 manufacturing workers missed workdays due to injuries. Additionally, More than 17,000 warehouse workers were also injured, thus took some days off. Missing work causes both direct and indirect costs to the company.
The best way to ensure workers’ safety is to use robotic machines to do the tasks that cause injuries to humans. Functions that are dirty, dull, and dangerous to humans can be comfortably be handled by humans. The robotic machines never get injured; thus, they do not require sick offs. Works consistently reduce the cost of production, which translates to profits for the company.
Apart from handling dangerous jobs, the robots do not harm the humans working with them. The robotic machines are programmed to sense the presence of humans in their working areas. In case a person intrudes on their space of jurisdiction, the robots either halt the process or reduce the speed until the area is clear. The working safe working collaboration between robots and humans reduces workplace injuries.
Automation Increases Production
The use of automation can increase the production volume of a company. Robotic machines work 24/7, thus increases production. Consistent production increases the returns because customers always get what they want. The robotic machines produce high-quality products, which brings more customers to the business through repeat customers and referrals.
Automation Reduces the Cost Of Production
The manufacturing industry is both costly and labor-intensive. The processes done in the industry require the use of expensive machines and skilled labor. Several workers are needed to do numerous tasks in the production line before the process is complete. A lot of money is geared towards paying the workers and also installing the machines.
Manufacturing automation cuts down on the cost of production in two ways. First, automation reduces the number of workers required to complete the process. The collaborative Universal Robots can perform several tasks at a go.
A single robot can do jobs that could have needed several people to complete. The robots have no additional expenses because they are not on the payroll. They also do not need compensational insurance like human workers. Reducing the number of employees subsequently reduces the cost of production.
Another way that manufacturing automation reduces the cost of production is by reducing time. The time used in production, directly and indirectly, affects the cost of production. The robotic machine works faster and trough out the day, thus use less time in production. Universal Robots can handle vast volumes of production within a short time. The robots do not go for leaves or breaks, thus reduces the operational and production costs.